ROUND BALER MODELS

ROUND BALER MODEL SPECIFICATION

The 0 Series Round Baler family welcomes the first, John Deere, North-American built precutter. This feed system in front of these machines is the MegaWide HC2. The MegaWide Plus name is known as the industry-leading feed system since its introduction with the 7 Series Balers. John Deere continues that legacy with the 0 Series. Proven designs of the MegaWide were maintained and improvements were made to key components to gain significant capacity.

FEATURES OF THE MEGAWIDE HC2

The MegaWide™ HC2 will only be available in a precutter configuration (available on the 450M, 460M, 460R, 560M, and 560R models):

• 1.22-m (4-ft) wide machines will have 14 knives
• 1.52-m (5-ft) wide machines will have 20 knives

The MegaWide HC2 has the same 2.2-m (7.22-ft) MegaWide Plus pickup from the 9 Series. Dry hay and silage 0 Series configurations will also have the MegaWide Plus pickup.

Before the introduction of the MegaWide HC2 , the cam-clutch protection for the driveline was only available on the 9 Series Premium Balers. It is in the base for the MegaWide HC2 precutter configurations. This driveline pushes the limitations of the baler and the MegaWide HC2 system by offering the best machine protection John Deere can provide.

Another feature brought over from the 9 Series Premium Balers and being offered on the 0 Series is the grease banks. All daily greasing can be done from the ground in one central location.

The roller baffle on the MegaWide HC2 doubled in size from the MegaWide Plus from 10.2-cm (4-in.) to 20.3-cm (8-in.) diameter to allow for increased speeds and performance in larger windrows.

The 450M, 460M, 460R, 560M, and 560R Balers that can be configured with the MegaWide HC2 feed system will have the same flare-to-flare pickup width of 2.2 m (7.21 ft). This 2.2-m (7.21-ft), flare-to-flare, width on 1.22-m (4-ft) balers is only a feature of the MegaWide HC2 feed system.

The primary rotor is only available on the MegaWide HC2  and is located directly behind the MegaWide pickups.

• This rotor grabs the crop and drags it over the knives to size the crop to a theoretical length size of 66 mm (2.5 in.)
• For the 1.22-m (4-ft) machines, there are 14 slots to receive the knives that are located on the floor of the feed system
• The 1.52-m (5-ft) machine has 20 knives and 20 slots

Industry-exclusive, fast-pitch augers have been placed on the primary rotor to move dry hay and silage past the transition points to avoid plugging.

The secondary rotor is another component on the feed system that was re-designed from the MegaWide Plus feed system to handle the increased demands of the high-capacity system.

• The secondary rotor in the MegaWide HC2 is similar in location and design as the MegaWide Plus spiral rotor.
• The hex shaft on secondary rotor rotor on the MegaWide HC2 was increased from 3.2 cm (1.25 in.) from the MegaWide Plus to 3.8 cm (1.5 in.)
• The diameter of the tube was increased for additional strength and to prevent silage wrapping
• The number of tines was increased from two to three for additional capacity and flow of crop into the starter roll and chamber.

Drop floor – if the baler exceeds capacity and plugs, the MegaWide HC2 can lower the knife floor from the cab of the tractor to easily feed the plug into the chamber.

• Drop floor is an insurance policy to allow the operator to push the machine knowing that a plug can clear in 30 seconds, not 30 minutes.
• In factory-observed testing with the 2016 test fleet, 99 percent of the plugs were cleared from the cab.

Floor is self-cleaning – when lowered to feed a plug, it allows chaff that has been built up around the knives to fall through into the windrow.

• This release of crop allows the feed system to stay cleaner
• Allows for easier engagement of the knives and servicing of the knives

The floor is also responsible for engaging the knives

• Based on lack of success for re-engaging knives in competitive machines, John Deere made sure the MegaWide™ HC2 was built to meet the demands a Deere producer expects.
• Knife-engagement forces on the MegaWide™ HC2 are 10 times that of the New Holland™ Roll-Belt™ 460 CropCutter® Baler. It gives the producer the confidence that if the knives are engaged, they are all up and cutting.
• Once the knives are up, each knife has individual spring protection, limiting bent or broken knives.
• Hit a rock and the knife moves out of the way and automatically re-engages.

A third drive roll is another feature that will only be offered with the MegaWide HC2 feed system.

• Precutting crop releases additional moisture into the feed system of the baler so the MegaWide HC2 feed system added a third drive roll on the number 11 roller to ensure trouble-free bale formation even in the most difficult, high-moisture silage conditions.
• This feature is available only on the MegaWide HC2 feed system

All MegaWide HC2 feed systems will have silage components to limit maintenance and prevent crop build up on belts.

• Driven auger
• Starter roll scraper knife
• Auxiliary take up roller
• For precutter machines only - external belt guides
• External belt guides were designed to dramatically reduce amount of chaff in the gate
• Available through parts – retrofittable through 7 Series balers

Increased torque – the MegaWide HC2 feed system required an additional drive configuration to power the primary rotor and to meet the capacity goals.

The MegaWide HC2 feed system has a T gearbox where the MegaWide Plus has a 90 degree box.

The MegaWide Plus system had a cut-out clutch that protected the spiral rotor and pickup.

The MegaWide HC2 eliminated that clutch because the secondary rotor is more robust than the MegaWide Plus spiral rotor.

• This allowed the primary and secondary rotor to be driven directly from the driveline.
• Both components are still clutch protected from the main driveline cam clutch, but there is approximately 10 times more torque being put through the primary and secondary rotor than what is found on the MegaWide Plus spiral rotor.
• This exponential change in torque is the driving force of the capacity gains in the MegaWide HC2 feed system.
• MegaWide HC2   pickup is still clutched for extended pickup life. That clutch is now located on the left-hand side of the baler. MegaWide Plus pickup clutches are still located on the right-hand side of the baler.

MegaWide HC2 feed systems will not have the adjustable crank handle for the pickup.

• MegaWide Plus machines will continue to have this an option.

DESCRIPTIVE MODEL NUMBERING SYSTEM

All 0 Series Balers use alpha-numeric identifiers for the model names:

• The MegaWide HC2 can be ordered on mid specification (M) and premium specification (R) balers.
• R specification balers will have the premium pickup with improved internal components that are covered under the 2-year/12,000-bale premium warranty
• M specification balers and pickups will not contain premium baler components – exception for this is the MegaWide HC2 feed system will have the premium cam clutch for the driveline and grease banks.

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A MegaWide Plus pickup is available on 450M, 550M, and 560M Round Balers. It is base equipment on the 450M Silage, 550M Silage, 460M, 460M Silage, and 560M Silage Balers. The MegaWide Plus pickup is also incorporated into the new MegaWide High Capacity and Cutting (HC2) high-capacity precutter feed system.

0 Series Balers have implemented specification levels for all models in the baler lineup, similar to what was done when the 459E was introduced. Pickup options will remain the same for the model's equivalent specification. The precutter pickups will have the same MegaWide Plus pickups that will be offered in mid specification (M) or the premium specification (R) balers.

MegaWide Plus pickups make baling easier, especially in wide or windblown windrows, and increases productivity; more hay volume means more bales per hour.

• Flare-to-flare width of 1.8 m (5.9 ft) on balers with a 1.2 m (4-ft) wide bale chamber
• The MegaWide HC2 Precutter feed system on the 460M offers a 2.2 m (7.2-ft) wide flare-to-flare pickup width; 20 percent wider than our previous offerings on the 1.2-m (4-ft) wide balers.
• MegaWide Plus pickup makes it easier to produce better-shaped bales and improves crop pickup in wide, windblown, or scattered windrows
• Mega teeth, located at the ends of the pickup, pull crop around the flares when baling wide or windblown windrows
• MegaTough pickup teeth provide greater strength and durability
• Exclusive square design handles high-impact loads without yielding
• Sturdy toothbar design
• Self-adjusting roller baffle
• Spiral rotor-feed system improves feeding in all crop conditions
• Chain driven for positive feeding
• Cut-out clutch protected
• Semi-pneumatic gauge wheels

Mega and MegaTough pickup teeth are base equipment:

• Mega teeth, at the ends of the pickup, are heavy-duty for long life and improved crop retrieval
• MegaTough pickup teeth are designed to withstand the harshest baling conditions and provide long service life

The 1.2-m (4-ft) balers use a full-length, reinforced toothbar design.

The 1.5-m (5-ft) balers use a heavy, C-channel construction. The pickup toothbars are divided into two half-sections that mount to a center spider for increased strength and even crop feeding.

Available only on the MegaWide Plus pickup, the patented roller baffle is self-adjusting and produces smoother crop flow across the pickup. The roller also improves crop pickup in small windrows and prevents roll ahead of crop.

When combined with the MegaWide Plus pickup, this feeding system allows increased ground speed with less chance of plugging for increased productivity in all field conditions.

• Self-adjusting
• Smooths crop for even flow across pickup
• Allows for faster ground speed with less chance of plugging
• Increases operator productivity

The MegaWide Plus pickup uses a rotor-feeding assembly, which mounts behind the pickup for smooth and even crop flow into the bale chamber.

• Augers and rotor teeth are driven on the same shaft, eliminating the need for additional drives.
• The rotor is fixed to the baler frame, allowing positive and even feeding into the bale chamber.
• Large-diameter converging augers have high crop-flow capacity, and auger scrolls help to force crop into the chamber.
• Spiral design enhances feeding in uneven windrows and reduces loading on the rotor.

Rotor strippers allow crop to be lifted from the rotor teeth into the chamber without cutting or wrapping the crop.

The MegaWide Plus pickups and spiral rotor are chain-driven for positive bale starts with cutout clutch protection. The pickup is being driven off the drive roll and bypasses the starter roll. This will allow for reduced wear and breakage of the starter roll chain.

Semi-pneumatic gauge wheels provide smooth ground gauging over uneven terrain and protection to the pickup.

• Stiffer rubber sidewalls
• No air pressure to maintain, which mean no flat tires
• Adjustable to meet pickup tooth-to-stubble height requirements

The pickup float springs are positioned for excellent flotation.

• Adjustable to meet varying field conditions
• Float springs only support the pickup reel
• Rotor assembly is fixed to the baler frame, eliminating additional weight on the pickup system

The adjusting crank positions the pickup to the desired operating height to match crop or field conditions.

An optional hydraulic pickup lift cylinder is available as an attachment.

• Makes raising for transport or clearing obstructions easy
• Crank handle serves as a down stop
• Adapts to regular, MegaTooth and MegaWide Plus pickups
• Hydraulic pickup lift comes standard on premium machines

A silage-configuration baler allows the producer to put up silage hay. A silage configuration machine does not offer a precutter. There are three major components to a silage configuration baler: a staggered roller-auger kit (1), a starter roll-scraper knife, and a screen (2). The powered auger sits above the staggered roll on the baler to help keep wet hay from traveling up the belts and reduce buildup on the roll. The screen is bolted on the front of the baler as a safety feature. The knife/scraper is mounted in front of the starter roll to help prevent wrapping of wet crop on the starter roll.

The silage kit is offered as a bundle for field installation if the baler is not ordered as a silage-configuration machine from the factory. Attachment BE32442 is for 1.22-m (4-ft) wide machines and BE32443 is for1.52-m (5-ft) wide machines.

Also offered is a high-moisture kit. This kit does not include the same components that are on the silage-configuration balers. It offers the starter roll-scraper knife but does not include the staggered roll-auger kit. Attachment BE23828 is for 1.22-m (4-ft) machines and BE23829 is for 1.52-m (5-ft) machines.

Base equipment on: 450M Silage, 550M Silage, 460M Silage, 560M Silage, 450M Precutter, 460M/R Precutter and 560M/R Precutter.

Auxiliary take-up rolls prevent belt crossover and flipping in wet conditions. This roll is base equipment on all silage and precutter configuration balers. It also comes with the bale ramp bundle on the 440E and 450E Balers.

PRECUTTER CONFIGURATION

The 0 Series Round Baler family welcomes the first, John Deere, North-American built precutter. This feed system in front of these machines is the MegaWide HC2. The MegaWide Plus name is known as the industry-leading feed system since its introduction with the 7 Series Balers. John Deere continues that legacy with the 0 Series. Proven designs of the MegaWide were maintained and improvements were made to key components to gain significant capacity.

The MegaWide™ HC2 will only be available in a precutter configuration (available on the 450M, 460M, 460R, 560M, and 560R models):

• 1.22-m (4-ft) wide machines will have 14 knives
• 1.52-m (5-ft) wide machines will have 20 knives

The MegaWide HC2 has the same 2.2-m (7.22-ft) MegaWide Plus pickup from the 9 Series. Dry hay and silage 0 Series configurations will also have the MegaWide Plus pickup.